Digital Twin for parts manufacturing

Why use Digital Twin for Parts Manufacturing?

In parts manufacturing, errors during setup, programming or machining can lead to costly collisions, scrap and downtime. Digital Twin for parts manufacturing enables the virtual validation of machines, tools, NC programs and processes before execution on the shop floor. By simulating real machine behaviour in a virtual environment, manufacturers can verify machining strategies, optimise tool paths and detect issues early. This helps reduce physical testing, accelerate commissioning and achieve first-time-right production with higher confidence, efficiency and productivity.

Key benefits

Reduce time to market

Digital twins accelerate the development and validation of new products and processes. By simulating and optimising designs virtually, manufacturers can bring products to market faster, gaining a competitive edge.

Lower production costs

The ability to optimise machining processes and prevent errors before they occur translates into significant cost savings. Reduced scrap rates, minimised tool wear and efficient use of materials result in lower operational costs.

Improve part quality

By simulating and analysing machining processes virtually, digital twins help ensure the final product meets strict quality standards. This reduces defects and rework – leading to higher customer satisfaction.

Featured capabilities

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Prepare machining jobs virtually

Prepare and plan machining jobs virtually before production starts, including machine setup, tool selection and parameter definition. Create NC programs offline and reduce setup time while ensuring readiness when machines arrive.

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Simulate machining processes in detail

Simulate basic and advanced machining processes to quickly identify issues, analyse kinematics and verify manufacturability. Use detailed simulation to assess machine suitability and calculate production times accurately.

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Programme, validate and train offline

Create and validate CNC programs offline without interrupting production. Train operators on virtual machines, test scenarios safely and reduce machine downtime while improving process reliability.

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